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Process Control & Instrumentation Lab

Single Tank System

AEC-PCIL-013

A single tank process simulator for studying first-order system dynamics, time constant, and level control.

#SingleTankSystem#FirstOrderProcess#ProcessIdentification#TimeConstant
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Overview

The Single Tank System provides a physical first-order process plant for studying system identification and open-loop dynamic response. Water flows into the tank at a controlled rate and drains through a fixed restriction; the level is the process variable. A step change in inlet flow rate produces an exponential first-order response allowing determination of process gain and time constant. Students derive the transfer function, identify the process time constant and gain from experimental response data, and design a PID controller based on the identified model. The single tank is the archetypal first-order process model used to introduce process dynamics and control in chemical engineering education.

Specifications

Tankacrylic or stainless steel
Tank capacity20 to 50 litres
Inletflow control valve + pump
Outletfixed orifice or variable valve
Level sensordifferential pressure transmitter or ultrasonic
ControllerPID (optional, for closed-loop study)
Response recordingdata logger or chart recorder
Power supply220V AC, 50 Hz