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Process Control & Instrumentation Lab

Two Tank Non-Interacting System

AEC-PCIL-014

A two-tank non-interacting process trainer for studying second-order system dynamics and cascade control.

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Overview

The Two Tank Non-Interacting System consists of two tanks connected in series where the outlet of the first tank feeds the second, but the level in the second tank does not affect the drainage from the first (non-interacting configuration). This produces an overall second-order process response with two time constants. Students study the step response of each tank individually (first-order) and of the combined system (second-order), identify the individual and overall time constants, and implement cascade control where the level of the first tank is the primary and the second tank level or flow is the secondary loop. The two-tank system is a classic demonstration of higher-order process dynamics.

Specifications

Tanks2, acrylic / stainless steel
Tank capacity20 to 50 litres each
Interconnectionnon-interacting drain valve
Level sensors2 (one per tank), 4 to 20 mA
Inlet flowpump + control valve
Controllerdual PID or DCS-based
Recordingtrend display, PC data logging
Power supply220V AC, 50 Hz